Risk Identification & Assessment Study, Safety Upgrade Proposals and LOTOTO (Lock Out - Tag Out - Try Out) Implementation Study for Roll Mill Line 1

BUSINESS: 556 PRACTICES
With over 40 years of operation, “Maillis Metals Solutions” is a major player in the European steel strapping business with the largest Vertical Integrated manufacturing facility in Europe. Offering a comprehensive product portfolio along with engineering support, we cover a wide spectrum of application requirements in more than 1200 customers worldwide.
https://www.maillis.com/en/brands/maillis-metals-solutions
Preparation of a Hazard Identification and Risk Assessment Study, as well as proposals for measures to satisfy the “Zero-Access” condition, based on Greek law 57/2010 (Directive 2006/42/EC) and the ELOT EN ISO 12100 standard, for a Roll Mill machinery complex of the MAILLIS factory located in Oinofyta. The purpose of the proposed measures is to minimize or eliminate the risk while taking into account the needs and specificities of the production process of the line.
Preparation of a Study and Method of Implementation of Lock Out – Tag Out – Try Out (LOTOTO) for the Roll Mill 1 line, which concerns the procedures that must be followed for the safe stopping and immobilization of all or part of the equipment included in the installation, together with the prevention of its voluntary or involuntary starting during an intervention in order to avoid the risk of accidents for workers.
The program is addressed to the company's employees as well as to external stakeholders (customers, partners, local community, regulatory authorities) and confirms the company's commitment to implementing actions aimed at the protection of workers in the facility from occupational accidents.
6 months
The Risk Identification & Assessment study will include the following points:
The LOTOTO process will include the following stages:
This specific initiative will result in the protection of maintenance workers and machine operators from occupational accidents that could be caused by the intentional or unintentional starting of the machine during a maintenance or repair operation.
Steel strap production factory at Inofyta Viotias, Greece.
The project will be carried out by the company "Ergonomia", whose main activity is the provision of integrated services in the areas of Ergonomics, Occupational Health & Safety and Environment.
It is noted that the availability of the following departments will be required from our company
Preventing and avoiding work-related accidents in the workplace will have multiple significant benefits for our company.
1. Cost reduction from:
• Avoiding compensation for work-related accidents
• Reduced insurance costs due to lower risk.
• Lower productivity losses due to employee absence.
• Avoiding fines from labor or other regulatory authorities.
2. Increased productivity
• Employees feel safe and can perform better.
• Production interruptions caused by accidents or inspections are reduced.
3. Improved reputation and credibility of the company
• The company acquires a positive image as a responsible employer.
• The trust of customers, partners and investors increases.
4. Boosting employee morale and engagement
• Employees feel that management cares about their safety.
• This leads to improved relationships, fewer turnovers, and lower absenteeism.
5. Compliance with legislation
• Accident prevention helps the company comply with labor laws and European directives, avoiding legal problems.